Iron Casting (Incheon plant)
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- Iron Casting (Incheon plant)
The iron foundry was built in 1975, of which the main production line consists of one automatic molding line and one semi-automatic furan molding line.
The automatic molding line has become fully capable of
producing high-level products, which are in demand, through
the extensive replacement of facilities of automatic molding and sand preparation line in December 2015.
The main products are Diesel Cylinder Blocks, Heads and
Gasoline Cylinder Blocks, whereas the specifications are
composed of FC250~FC300 and special alloy cast iron.
The architectural area of the foundry is 24,000㎡ and the annual production CAPA is 47,000 tons.
The automatic molding line has become fully capable of
producing high-level products, which are in demand, through
the extensive replacement of facilities of automatic molding and sand preparation line in December 2015.
The main products are Diesel Cylinder Blocks, Heads and
Gasoline Cylinder Blocks, whereas the specifications are
composed of FC250~FC300 and special alloy cast iron.
The architectural area of the foundry is 24,000㎡ and the annual production CAPA is 47,000 tons.
Main products and clients of Incheon plant
| Item | Engine | Displacement | Weight(Kg) | Production Line | Client |
|---|---|---|---|---|---|
| Small Block | Gasoline | 1.0L~1.8L | 34~44 | Auto Molding Line | GM Korea, GM-UZ |
| Diesel | 1.8L~3.4L | 60~109 | Auto Molding Line | Doosan Infracore, Ssangyong Motors, GM Korea | |
| Medium Block | Diesel | 5.8L~6.0L | 132~165 | Auto Molding Line | Doosan Infracore |
| Large Block | Diesel | 7.4L~12L | 245~310 | Auto Molding Line | Doosan Infracore |
| V-type Block | Diesel | 11L~22L | 232~617 | Furan Molding Line | Doosan Infracore |
| Cylinder Head | Diesel | 1.8L~22L | 17~135 | Auto Molding Line | Doosan Infracore |
 |
Main facilities of Incheon plant
| Process | Facilities | Specification |
|---|---|---|
| Melting Line | Melting Furnace | Capa : 13 Ton/Hr 2Power 3 Body, 1Power 2 Body(×2) |
| Molding Line | Auto Molding M/C for Green Sand | Capa : 65 Molds/Hr Flask Size(mm) : 1,300 X 1,000 X 420/380 |
| Furan Molding Line | Flask Size(mm) : 1,600 X 1,200 X 450/450(non-fixed) 1,000 X 700 X 250/200(fixed) |
|
| Core Line | Core Making M/C | Shell Type : Electric & LNG Type(16 units) Cold Box Type : 5 units |
| Core Dry Oven | Infrared Heating Dry oven/ Microwave oven | |
| Fettling Line | Shot Blast M/C | Cage Type : 2 units(Capa : 7,920kg/Hr) Hanger Type : 1 units (Capa : 8,670 kg/Hr) |
| Manipulator | Griper Type : 2 units | |
| Sand Preparation | Mixer | Eirich Mixer(Stir Type), Capa : 120 Ton/Hr Auto Sand Control |
| Paint | Organic(Water or Thinner base) / Powder painting |